New membrane capacity for testing, scale-up and production
**Concentrating heat-sensitive proteins, valorising side streams or clarifying a liquid stream without compromising quality? Our membrane capacity makes it possible.** Membrane filtration can be the most effective separation method for many processes and ingredients. In practice, however, results often differ from theory. Factors such as viscosity and membrane fouling ultimately determine the true technical and commercial feasibility of your process. At Bodec, we combine process engineering ex
Understanding what happens in practice
Successful scale-up depends on reliable real-world data. In our lab, we start by using our small-scale membrane unit to test how your specific product stream behaves. We focus on the key process parameters:
- Flux & fouling: Determining the optimal flow rate per m² of membrane surface area while preventing rapid fouling. We also assess whether upstream process steps could improve membrane performance.
- Type of separation: Determining which membrane type (MF, UF, NF or RO) and pore size deliver the desired yield and separation efficiency.
- Viscosity: Analysing how the liquid behaves as the product becomes increasingly concentrated.
Scale up without surprises
With our recently expanded membrane capacity at both pilot and production scale, we do more than test whether the process works: we validate its performance at a larger scale. The route is clear. We start with laboratory tests using the MMS unit, calculate the relevant process parameters, conduct a pilot trial and then scale up further. Based on the data obtained, we can accurately calculate the membrane surface area required for your desired production volume.
Whether the aim is to obtain high-quality protein isolates, concentrate sensitive liquids before drying or purify process water, Bodec ensures that the resulting process is both feasible and scalable.
Curious what membrane filtration could mean for your process?
Are you considering membrane filtration for applications such as protein separation, concentration, water treatment or the recovery of valuable components?
Contact us to discuss which test would be most suitable and what steps are needed to progress from an initial trial to a scalable process.
